dw735 manual


The DW735 Manual is a comprehensive guide to understanding and operating the DeWalt DW735 planer. It provides detailed instructions for setup‚ operation‚ and maintenance‚ ensuring safe and efficient use for professionals and DIY enthusiasts alike.

1.1 Overview of the DW735 Planer

The DeWalt DW735 is a heavy-duty portable thickness planer designed for precise and efficient wood planing. It features a robust 13-inch (325 mm) planing capacity and three knives for smooth results. With a powerful motor‚ it handles various wood types and thicknesses‚ making it ideal for woodworking enthusiasts and professionals seeking high performance and durability in their projects.

1.2 Importance of Reading the Manual

Reading the DW735 Manual is essential for safe and effective operation. It provides critical safety warnings‚ setup instructions‚ and maintenance tips to prevent accidents and ensure optimal performance. Understanding the manual helps users avoid hazards‚ exploit the planer’s full potential‚ and maintain its longevity through proper handling and care.

Safety Precautions and Warnings

Always follow safety guidelines to avoid injury. Remove guards at your own risk‚ and ensure proper attire. Keep loose clothing tied back and avoid wearing jewelry that could get caught.

2;1 General Safety Guidelines

Always wear safety goggles and a dust mask to protect against debris. Keep loose clothing and jewelry tied back to avoid entanglement. Ensure the workpiece is secure before planing. Never remove safety guards‚ as this can lead to serious injury. Read the manual thoroughly to understand all risks and precautions. Proper attire and awareness are key to safe operation.

2.2 Specific Safety Features of the DW735

The DW735 features four threaded posts to minimize snipe and reduce movement during planing. It includes safety guards that must not be removed‚ as they protect against serious injury. The planer is designed with automatic locks to secure the material‚ ensuring stable operation. Always follow the manual’s guidelines to utilize these features effectively and maintain a safe working environment.

Machine Overview and Key Features

The DW735 is a heavy-duty portable thickness planer designed for precise and efficient wood planing. It features a powerful motor‚ three-knife cutter head‚ and automatic carriage locks for reduced snipe and consistent results.

3.1 Design and Build Quality

The DW735 features a robust and durable design with heavy-duty materials‚ ensuring long-lasting performance. Its precision-engineered components and ergonomic layout provide ease of use and consistent results. The planer’s sturdy construction minimizes vibrations‚ while its compact footprint allows for easy portability. The design emphasizes safety‚ with automatic carriage locks to reduce snipe and enhance accuracy during operation;

3.2 Technical Specifications of the DW735

The DW735 features a powerful 15-amp motor operating at 20‚000 RPM‚ ensuring efficient planing. It accommodates materials up to 13 inches wide and 6 inches thick. The planer includes three reversible high-speed steel knives for extended durability. Its 4-column carriage lock system minimizes snipe‚ while the automatic carriage return simplifies operation. The unit handles various wood types and thicknesses‚ with a dust extraction port for cleaner workspaces.

Setting Up the DW735 Planer

Setting up the DW735 involves unpacking‚ inspecting for damage‚ and assembling according to the manual. Ensure all parts are securely installed and guards are in place for safe operation.

4.1 Unpacking and Initial Inspection

Upon receiving the DW735‚ carefully unpack and inspect for any damage or missing parts. Ensure all components‚ including guards and accessories‚ are accounted for. Do not remove any factory-installed guards‚ as this could pose safety risks. Check for proper threading on the posts designed to minimize snipe. Verify all parts are undamaged and ready for assembly to ensure safe and efficient setup.

4.2 Assembly and Installation Requirements

Follow the DW735 Manual for proper assembly and installation. Ensure all parts are securely fastened‚ and threaded posts are correctly aligned to minimize snipe. Do not remove factory-installed guards or modify safety features. Verify compatibility with your workspace and materials. Double-check the motor and blade alignment before use. Ensure all safety precautions are in place to avoid operational risks and ensure optimal performance.

Operating the DW735 Planer

Operating the DW735 Planer involves following the manual’s guidelines‚ adjusting settings for material thickness and type‚ and utilizing safety features to ensure efficient and safe planing;

5.1 Basic Operation Steps

Begin by turning on the planer and adjusting the thickness setting. Slide the material evenly under the carriage‚ ensuring it lies flat on the base. Feed the wood smoothly through‚ maintaining consistent pressure. Avoid overloading the machine‚ and keep hands away from the cutting area. Always follow the manual’s guidelines for safe and precise planing operations.

5.2 Advanced Planing Techniques

For advanced planing‚ ensure the material is properly aligned and use the threaded posts to minimize snipe. Apply consistent feed pressure and consider the wood grain direction for smoother finishes. Regularly inspect and replace worn knives to maintain cutting efficiency. Experiment with incremental passes to achieve precise thickness adjustments and optimal surface quality.

5.3 Maintenance and Cleaning Tips

Regularly clean the planer’s table and blades to ensure optimal performance. Remove dust and debris with a soft brush or vacuum. Check and replace worn-out knives as needed. Lubricate moving parts periodically to maintain smooth operation. Always unplug the machine before performing maintenance. Keep safety guards securely in place to prevent accidental injuries during cleaning.

Troubleshooting Common Issues

This section helps identify and solve common issues with the DW735 planer‚ such as uneven planing or motor malfunctions. It provides guidance on troubleshooting and resetting the machine for optimal performance.

6.1 Identifying and Solving Planer Problems

Common issues with the DW735 include uneven planing‚ excessive vibration‚ or blade malfunctions. Start by checking blade sharpness and alignment. Ensure material is fed correctly and guards are in place. For persistent problems‚ consult the manual or contact DeWalt support for assistance. Regular maintenance and proper setup can prevent many issues.

  • Inspect blades for wear or damage.
  • Verify material thickness and alignment.
  • Check for loose or misaligned components.

6.2 Resetting the Machine

To reset the DW735 planer‚ turn it off and unplug it. Wait for 30 seconds‚ then reconnect power and restart. This process often resolves issues like motor overload or malfunction. Always ensure the machine is clear of debris and blades are securely in place before resetting. Refer to the manual for detailed reset procedures and safety guidelines.

  • Disconnect power before attempting any reset.
  • Check for obstructions or loose parts.
  • Ensure blades are properly secured.

Technical Specifications and Compatibility

The DeWalt DW735 is a 13″ (325 mm) portable thickness planer with three knives‚ handling materials up to 12-1/2″ wide and 8″ thick. Compatible with various wood types‚ it’s ideal for professionals and DIYers‚ offering optional accessories like a stand and dust collection system for enhanced performance and convenience.

7.1 Motor Power and Planing Capacity

The DeWalt DW735 features a powerful 15-amp motor‚ delivering 20‚000 RPM for consistent performance. It can plane materials up to 12-1/2″ wide and 8″ thick‚ making it versatile for various woodworking projects. With three reversible knives‚ it ensures smooth finishes‚ while its robust design handles hardwoods and softwoods efficiently‚ providing reliability for professionals and DIY enthusiasts alike.

7.2 Compatible Materials and Thickness Limits

The DW735 planer is designed for woodworking‚ compatible with both hardwoods and softwoods. It can handle materials up to 12-1/2″ wide and 8″ thick. Avoid planing metal or non-wood materials. The machine’s reversible knives ensure efficient cutting‚ but always check thickness limits to maintain performance and safety‚ adhering to the manual’s guidelines for optimal results.

Warranty and Support Information

The DW735 is backed by DeWalt’s warranty‚ covering defects in materials and workmanship. For support‚ contact DeWalt customer service toll-free or visit their official website for assistance and inquiries.

8.1 Understanding the Warranty Terms

The DeWalt DW735 warranty covers manufacturing defects for a specified period. Proper registration and proof of purchase are required. The warranty does not cover damage from misuse or normal wear. For detailed terms‚ refer to the official DeWalt website or contact customer support. Always retain the purchase receipt for validation purposes.

8.2 Contacting DeWalt Customer Service

For assistance with the DW735‚ contact DeWalt customer service via phone or email. Visit the official DeWalt website for contact details and support options. Toll-free numbers and online support are available to address inquiries‚ troubleshooting‚ or warranty-related issues. Ensure to have your model number ready for efficient service. The support team is equipped to help with any questions or concerns regarding your planer.

Additional Resources and Downloads

The DW735 manual is available online‚ along with supplementary guides and instructional videos. Visit the official DeWalt website to access these resources‚ enhancing your understanding and troubleshooting capabilities.

9.1 Accessing the Full Manual Online

Access the DeWalt DW735 manual online by visiting the official DeWalt website at www.dewalt.com. The manual is available as a free PDF download‚ providing detailed instructions‚ safety guidelines‚ and troubleshooting tips. This resource ensures easy access to comprehensive information for optimal use of the planer‚ anytime and anywhere.

9.2 Supplementary Guides and Videos

Supplementary guides and videos for the DeWalt DW735 are available on the official DeWalt website and other trusted resources. These materials offer step-by-step tutorials‚ maintenance tips‚ and advanced techniques to enhance your planing skills. Additionally‚ video demonstrations provide visual guidance for setup‚ operation‚ and troubleshooting‚ ensuring you maximize the potential of your planer while maintaining safety and efficiency.

Safety Guidelines for Specific Operations

DW735 safety guidelines emphasize wearing eye protection‚ handling sharp blades carefully‚ and never removing safety guards. Serious injury can occur if precautions are ignored. Always follow safety warnings and instructions provided in the manual to ensure safe operation.

10.1 Handling Sharp Blades and Cutters

When handling sharp blades and cutters on the DW735‚ always wear protective gloves and ensure the machine is powered off. Use the provided tools to avoid direct contact with sharp edges. Never touch the blades with bare hands‚ as this can cause serious injury. Store blades securely after use to prevent accidents.

10.2 Proper Use of Safety Guards

Always ensure safety guards are in place when operating the DW735. Never remove or disable them‚ as this can lead to serious injury. Guards are designed to protect against flying debris and accidental contact with blades. Regularly inspect guards for damage and replace them if necessary. Wear eye protection and a dust mask for added safety during operation.

Environmental and Storage Considerations

Store the DW735 planer in a dry‚ cool place to prevent rust and damage. Ensure proper disposal of packaging materials and old parts. Follow local regulations for recycling and waste management to minimize environmental impact.

11.1 Storing the Planer Safely

Store the DW735 planer in a dry‚ cool environment to prevent rust and damage. Clean the machine thoroughly before storage to avoid dust buildup. Use a protective cover to shield it from dust and debris. Ensure the planer is placed on a stable surface or in a secure cabinet to prevent accidental movement or damage. Always follow the manufacturer’s storage recommendations for optimal preservation.

11.2 Disposal and Recycling Information

Dispose of the DW735 planer responsibly by adhering to local environmental regulations. Separate recyclable components like metal and plastic. Properly handle hazardous materials‚ such as blades‚ to avoid environmental harm. Always consult local recycling centers for guidance on eco-friendly disposal. Ensure compliance with all applicable laws and regulations for sustainable waste management. Refer to the manual for specific disposal recommendations.

Planer Accessories and Upgrades

Explore DW735 accessories like dust collection systems‚ infeed/outfeed tables‚ and replacement blades to enhance performance. Upgrades‚ such as optional stands or custom jigs‚ can further expand functionality and productivity for precise planing tasks.

12.1 Recommended Accessories for the DW735

Enhance your planing experience with essential DW735 accessories. A dust collection system minimizes debris‚ while infeed and outfeed tables improve material handling. Replacement blades ensure optimal performance‚ and optional stands provide stability. Additional accessories like jigs and fences can expand functionality. Always consult the manual for compatibility and installation tips to maximize efficiency and safety during operation.

12.2 Upgrading and Customizing the Planer

Customize your DW735 with optional upgrades to enhance performance. Consider adding a dust collection system for better debris management or upgrading to a helical cutterhead for smoother finishes. Custom jigs and fences can improve precision‚ while aftermarket accessories like extended tables or mobility kits increase versatility. Always ensure modifications comply with DeWalt’s guidelines to maintain warranty and safety standards;

For optimal performance and longevity‚ always follow the DW735 manual guidelines. Regular maintenance and adherence to safety protocols ensure efficient and safe planing. Happy woodworking!

13;1 Best Practices for Long-Term Use

Regular maintenance‚ such as cleaning and inspecting blades‚ ensures optimal performance. Always follow safety guidelines and store the planer properly. For best results‚ use the DW735 as intended‚ avoiding excessive material thickness. Keep the work area clear and well-lit. Refer to the manual for specific care instructions to extend the life of your planer and maintain precision.

13.2 Encouragement for Safe and Efficient Planing

Prioritize safety by always wearing protective gear and following manual guidelines. Ensure efficient planing by maintaining sharp blades and keeping materials properly aligned. Regularly inspect the machine and work area to prevent accidents. By adhering to these practices‚ you can achieve professional-grade results while safeguarding your well-being and extending the planer’s lifespan.